Specialty Cation Exchange Resin for Demineralization and Decolorization

PRODUCT DATA SHEET:

KP-007 is an cation exchange resin synthesized with special technology. For its superior features of highly firm and solid structure and low swelling rate of granularity after reversible ionic replacement reactions, this resin performs with its high anti-osmotic efficiency and good oxidation resistance. This resin remains function with excellent ions exchange &adsorption and de-coloring performance within both organic and inorganic solutions, for its superior feature that mesh porosity of the resin does not vary from solution swelling. It is specialized in removing mineral substances and organic molecules from water-purification systems for further chemical engineering preparations to serve refining production purposes.

Specifically, considering majority of metallic ions or ammonium nitrogen cations are dissolved within biochemical medicine wastewater, the special strong-acid functional groups of KP-007 play a key role in removing those strong cations as well as potential non-polarity and positive-polarity organic molecules as ‘colored solutes’ therein.

For thorough purified-water preparations for biopharmaceutical refining process, KP-007 is often combined with KP-307A to ensure all the anions of such strong-acid salts as nitrate, chloride, or strong-base salts as calcium salts are completely removed, for KP-307A’s special weak-alkaline groups’ selective adsorbility to strong radicals only. Meanwhile traces of remaining weak salts or weak negative-polarity organic molecules can also readily to be tightly captured by its macroporous porosity-structure. Plus the weak property of its groups empower its easy elution and regeneration capability, KP-307A therefore is widely coupled applied in biopharmaceutical or petrochemical engineering used-water recycle and deionized water preparations.

PROPERTIES:
TECH-INDEXES: SPECIFICATIONS:
Matrix: Styrene-based Polymer
Physical form: Claybrown opaque spherical beads
Moisture holding capacity(%): 45 to 55%
Ionic form as shipped: Na+
Total bulk exchange capacity: ≥1.85mmol/mL
Moisture true density: 1.18~1.28g/mL
Moisture bulk density: 0.76~0.85g/mL
Effective particle size: 0.40~0.70mm
Particle size: 0.415~1.25mm
Uniformity coefficient: ≤1.5
Integrated beads ratio after grinding test: ≥95℅
Max Swelling Rate of Resin after Ionic State Transition: Na+ ->H+ : 6%
SUGGESTED OPERATING CONDITIONS:
Prepared hydrolyzate solution ingredients: Porcine intestinal mucosa +5.5%NaCl
Operating temperature for hydrolyzate preparation : Kept at 50~55°C for 2hrs;
heated up to 95℃ holding for 10min
Operating temperature as resin is put into hydrolyzate
for ion exchange :
50~55°C
Resin specific consumption 3% hydrolyzate weight
Salinity scope during resin adsorption: 4.8~5.2°
IX adsorption duration: 5~6hrs(stirring adsorption)
Applicable PH value of hydrolyzate: 9.0 ~ 9.5
Resin rinsing conditions: Rinse 2times with 7%NaCl; 0.5hr/time
Elution of resin: Elute twice with saturated saline solution
0.8times the weight of resin: 6~8hrs/1st; 6hrs/2nd.
During then, industrial liquid alkali can be added to adjust PH from 9.0 to 9.5, or heated to 500℃
Precipitation of Eluent:
Add 90~95% alcohol to eluate, adjusting alcohol content to 30~35° and salinity of eluate is under 15°;
Stir, sealed standing for 24hrs;
Adsorb the supernatant by siphonage method;
Extract the bottom sediments as (wet)crude heparin.
Dehydration:
Drying:
Re-precipitation:
Refining:
Regeneration for recycle use:
Regenerant: NaCl HCl H2SO4
Level(Counted by 100%): 80~220g/L 50-150g/L 80~180g/L
Concentration: 5~10℅ 5~8℅0.7~6℅
Flow rate: 2~8 BV*/h 2~5 BV*/h2~20 BV*/h
Minimum contact time: 30min
Slow rinse: 2 BV at regeneration flow rate
Fast rinse: 4~8 BV at service flow rate
*1 BV(Bed Volume)= 1 solution per resin